Design Services
Embroidery Digitizing Vector Conversion Service Color Separation Custom KeychainsLooking for premium custom sew on patches with professional designs, durable materials, and quality craftsmanship? We create high-quality custom sew on patches for uniforms, businesses, teams, organizations, and law enforcement. Every patch is made with premium materials, precision manufacturing, and a professional finish.
Get a QuoteSew-on patches are custom fabric patches that are attached directly to garments, uniforms, jackets, bags, hats, and other materials using stitching. Unlike adhesive-backed patches, sew-on patches provide a permanent and secure attachment that is ideal for designs that need to stay firmly in place.
Custom sew-on patches can be made with embroidered, woven, chenille, PVC, or other patch constructions. They are a popular choice for businesses, organizations, clubs, schools, sports teams, military-inspired designs, and anyone looking for a durable custom patch.
The stitching around the patch keeps it securely attached to the fabric while giving the finished design a clean and professional appearance. Once properly sewn, the patch can withstand regular wear and use while maintaining its shape and overall look.
Attachment
Sew-On Backing
From your initial artwork to final production, our process is simple, clear, and designed to deliver premium-quality embroidered patches.
Share your logo, artwork, or idea. Our design team prepares it for professional embroidery.
Review your digital proof and request changes before we begin production.
After approval, we produce your patches with detailed stitching and professional finishing.
Every sew-on patch we make is built to your specifications. Choose the construction, style, and finish that best fits your design.
Patch Construction
Sew-on backing works with all our major patch types. Choose from different constructions based on your artwork, level of detail, texture, and intended application.
Thread stitched onto a twill base for a raised, textured, and classic finish. Available in 50%, 75%, or 100% embroidery.
Fine threads woven tightly together for a smooth, flat surface that's ideal for small text and intricate details.
Plush looped yarn construction with a distinctive textured surface and classic varsity-style appearance.
Full-color artwork with gradients, shadows, photographic details, and complex designs.
Flexible rubber construction that's waterproof, durable, and suitable for tactical and outdoor use.
Custom Made
Sew-On Patches
Choose from different sizes, shapes, border styles, thread colors, finishes, and backing options to create the perfect custom sew-on patch.
Patches range from 1" up to 12". Standard morale patches typically use a 3"x2" format, while larger sizes can be produced for uniforms, jackets, bags, and other applications.
Choose rectangle, square, round, shield, or a custom die-cut shape. We can create your patch to match a specific silhouette or design.
High-quality polyester threads are available in hundreds of colors. Choose vibrant, durable thread colors suitable for uniforms, promotional products, jackets, and outdoor use.
Add reflective, glow-in-the-dark (GITD), PVC, woven, or sublimated finishes for a unique appearance and premium look.
Choose sew-on, iron-on, Velcro hook & loop, adhesive, magnetic, or no backing depending on how you plan to use your custom patch.
Custom Made For You
Send us your artwork and we'll help you choose the right size, shape, colors, border, and backing for your custom patch.
Get a Quote →Choose from a variety of options to create your perfect custom velcro patch.
| Option | Choices Available | Common Use | Notes |
|---|---|---|---|
| Style | Embroidered, Woven, PVC, Printed | All industries | Velcro backing works across all styles |
| Velcro Side | Hook / Loop / Hook + Loop Set | Tactical, uniform, backpack | Hook is standard default on all orders |
| Size | 1" to 12" | Varies by placement | 2"x3" most common for morale patches |
| Shape | Rectangle, Round, Shield, Die-Cut, Custom | Any design | Die-cut for complex PVC outlines |
| Border | Merrowed, Hot Cut, Die Cut | Design-dependent | Merrowed is standard embroidered default |
| Thread | Standard, Subdued, IR, Glow-in-Dark | Tactical, morale, novelty | IR and GITD available on request |
| Coverage | 50%, 75%, 100% Embroidery | Logo complexity | 100% for richest, most opaque finish |
Need help choosing the right options? Contact us for expert guidance.
Durable custom sew-on patches made for uniforms, jackets, bags, teams, organizations, businesses, and everyday gear.
Custom sew-on patches for military units, uniforms, flags, rank insignia, and specialized tactical gear. Designed for secure and durable use.
Professional sew-on patches for police departments, security teams, uniforms, badges, department names, and identification.
Durable patches for tactical backpacks, outdoor equipment, field gear, range bags, and other outdoor applications.
Custom morale patches featuring humorous, motivational, tactical, or personalized artwork for garments, uniforms, and gear.
Personalize backpacks, laptop bags, travel gear, work bags, and everyday items with permanently stitched custom patches.
Classic sew-on patches for hats, caps, workwear, outdoor headwear, logos, names, teams, and organizations.
Custom patches for sports teams, schools, clubs, tournaments, uniforms, achievements, and special events.
Professional sew-on patches for clothing brands, businesses, uniforms, merchandise, promotional products, and company branding.
Turn your logo, artwork, name, or design into high-quality custom sew-on patches made for your needs.
Get a Quote →Learn more about custom sew on patches, pricing, artwork, production, materials, shipping, and bulk orders.
Don’t hesitate to get in contact with us at (888) 710-7455 or info@patchmakersusa.com if you have any queries. To get a FREE QUOTE please fill out this form.
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